To meet growing customer demand JARVIS is now offering a filling service to complement their development and manufacturing operations.
JARVIS FILLING offers clients exactly the same levels of service and flexibility offered by other divisions of the JARVIS group. Situated next to our manufacturing facility, and adjacent to our laboratories, its physical position enables the same scrutiny and exacting standards of conformity and hygiene to be imposed by our Quality Control team.


As well as best value, JARVIS FILLING clients demand flexibility: this is the key benefit of our resource. Carefully planned investment has provided a highly efficient and flexible filling division that can handle most products. We are able to fill hot and cold products of all viscosities into a multitude of packs, from standard plastic bottles and jars to the most delicate and elegant glass containers, from tiny ampoules to plastic tubes of all sizes. Possibly the greatest flexibility is that JARVIS FILLING does not impose minimum filling runs and, whilst small runs do not benefit from economies of scale, our small run facility does offer more scope for exclusive brands.
For very large volumes
JARVIS can organise filling off site, in various locations throughout the world. Please see our Services page for more information.


JARVIS FILLING comprises many production lines from manual cream and liquid fillers, through semi-automatic machines, to fully automatic lines. This ensures maximum benefits of speed and value to our clients, no matter what the run size.
JARVIS recognise that machines alone do not provide the efficiency desired by clients. Consequently operators within the department are taught the importance of vigilance, whether working alone on hand-filling and hand-finishing products, or as part of a team running product on automatic lines.
This training extends not only to the correct handling of product and components, but also stresses the necessity to observe complete client confidentiality.


Everything filled in JARVIS complies with GMP; our quality control department, which is part of the laboratory, control all aspects and all stages of the filling runs. Like JARVIS MANUFACTURING we have full traceability of all products that are being filled, when a product leaves the premises the code on the pack will allow access to records right back to the origin of raw materials. For this reason JARVIS FILLING is used only for products we have either developed or manufactured: only in exceptional circumstances will we undertake contract filling of another manufacturer’s material.

JARVIS FILLING
The following list is indicative of the product types JARVIS regularly fill. The list does not represent the limits of our capability.
We are regularly adding new, different and faster filling equipment to our plant.

Cold Fill
Creams
Lotions
Milks
Gels (Polymer based / surfactant based)
Waters
Essential oils / aromatherapy oils

Hot Fill
Lip Balms
Body Butters
Body Balms

Jars
Up to 1,200 units per hour
Glass 4ml – 500ml
Plastic 4ml – 500ml

Bottles
Up to 2,500 units per hour
Glass 5ml – 500ml
Plastic 5ml – 5000ml

Tubes
Up to 3,600 units per hour
Laminate 35mm, 40mm, 50mm
Plastic 19mm, 25mm, 35mm, 40mm, 50mm

Specialist
Ampoules
Lipsticks (via our partners)
Aerosols (via our partners)

Finishing
Unit cartoning
Swing tags
Tamper evident sealing
Multi gift boxing